Maestro Vantage Air Compressor Controls

Maestro Vantage Compressor Controls
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    Maestro Vantage Air compressor control

    Maestro Vantage Air Compressor Controls

    Maestro Vantage Air Compressor Controls

    The Maestro Vantage and Maestro Legend are cutting-edge centrifugal compressor control systems that were launched by M/s Cameron Compression Systems in 2010. These systems have advanced control and communication capabilities.

    1.  Ease of Use

    2.  Built-in commissioning Wizard

    3.  Configurable rather than programmable

    4.  Windows look and feel

    5.  Optimal air compressor control techniques

    6.  Only OEM panel line including MCM

    7.  Optimize energy efficient operation – lower system pressure set point

    8.  Selections aiding integration of peripheral equipment

    Maestro Vantage Compressor Control Display

    Maestro Vantage Compressor Control Display

    Maestro Vantage and Maestro Legend Input / Output (IO) Module

    10 digital inputs (24VDC)11 digital outputs (24VDC)13 analog inputs 4-20 mA signal4 analog outputs 4-20 mA signal10 RTD input – 100 ohm platinumUp to three IO per system

    Maestro Vantage Compressor Control panel Product Features

    Advanced network communications

    • Built-in Modbus RTU protocol
    • Controller configuration transfer
    • Data logging
    • Ease of Use
    • Easy to use Graphical Display
    • Built-in configuration Wizard
    • Operator functions are similar to legacy Cameron products.
    • Customizable using simple configuration utilities
    • Selectable control modes
    • 5 Loop technology ensures maximum efficiency and energy savings.
    • 4 Loop enables precise discharge pressure control considering surge control line
    • Auxiliary control loops for miscellaneous purposes & equipment control like cooling water, lubrication system, compressor inlet pressure control
    • Expandable Input / Output Instrumentation count
    • Up to three IO modules

    Energy savings

    • MCM (Multiple Compressor Management) system provides multiple compressor coordination for efficient and reliable operation.
    • The 5-loop pressure control lets you operate the compressor efficiently at lower pressures by adjusting the inlet valve to maintain system pressure.
    • E-mail Alerts Send e-mail message on compressor alarm or trip event
    • Web-server Remote Operation - An extension of a standard Web-server function Allows start/stop, load/unload, operator level set point changes
    • Auxiliary Control Loop Software Provides additional generic PID loop. It can be used for water valve control, cooler fans, etc.
    • MCM (Multiple Compressor Management)Provides multiple compressors to work as one air system
    • Operation Scheduler Programs date and time of operational changes
    • Programmable thermostat function
    • Auto Start / Stop. The compressors will start automatically based on a settable system pressure threshold.

    Maestro Vantage Control system Basic Platform

    • Windows CE based microprocessor
    • 10″ 640×480 color LCD
    • Inputs: 10 digital (24VDC), 13 analog (4-20mA), 10 RTD inputs (100 ohm platinum)Outputs: 11 digital (24VDC), 4 analog (4-20mA)Motor Current: Built-in current transmitter
    • Current Rating: 0-5AAC
    • Voltage Rating: 0-30VAC 
    • maxEnclosure: NEMA 4 / IP55 (outdoor watertight & dustproof)
    • Input Voltage: 120 VAC
    • Input Voltage Range: 90-260 VAC
    • Rated Frequency Range 50-60Hz
    • Internal Power Supply: 24VDC
    • Power Consumption: 150W
    • Temperature Operating Range: 32˚F – 122˚F (0˚C – 50˚C)
    • Temperature Storage Limits: -10˚F – 140˚F (-23˚C – 60˚C)
    • Humidity Operating Range: 92.5% Relative Humidity
    • Safety Approvals: UL, CSA and CE

    Maestro Vantage Controller Software Options

    • Auto start/stop
    • Constant Pressure
    • Performance log
    • Sequencer

    Maestro Control Hardware Options

    • Additional IO module
    • Control panel cooler
    • NEMA 4X, IP66 enclosure
    • Purge Z valve
    • Audible/visual alarm annunciation
    • On/off dry contacts
    • Control panel cooler
    • Purge Z valve

    Communications

    • MODBUS protocol interface (RS-485 serial port)
    • CANbus inter-module communication

    Maestro Vantage OEM Operator Interface

    Maestro Vantage Compressor Control Performance control Screen

    Maestro Vantage Compressor Control Performance control Screen

    • 10″ Color display with two color usage
    • Multiple languages for global destinations
    • Local/remote selection keys
    • Auto/unload selection keys
    • Acknowledge and reset buttons
    • Numeric and operational direction keys

    Extended Operations and Functional Options

    • Inlet Pressure control
    • Condensate valve control
    • Oil heater interlock and control
    • Motor bearing / stator temp monitoring
    • Additional vibration and RTD channels
    • Differential oil pressure across oil filter
    • Oil level switch
    • Panel purge switch
    • Common alarm/trip dry contacts
    • Temperature-compensated flow
    • Surge detection and count
    • Auto surge test
    • Two process control functionality
    • Turbine drivers interface
    • Control Panel Monitoring Functions

    Maestro Control Methods for compressed air systems:

    • 5-loop constant pressure with selectable autoload/unload enable
    • 5-loop auto dual control and Modulating control
    • Configurable monitoring and control points
    • Constant mass flow
    • 4-loop constant pressure control (selectable)4-loop auto dual control (selectable)

    Upgrade & Retrofit Options for Maestro Vantage centrifugal compressor control

    Turbo Airtech is able to supply, program and repair these controllers on site. Turbo Airtech offers a variety of spare parts, like power modules and LED backlights for repairs. Additionally, an instruction manual is provided to ensure seamless implementation. We can also provide newer Maestro Universal, Maestro PLC and Maestro Series 7 controllers with OEM level support. Turbo Airtech offers retrofit kits to upgrade old compressor control systems to newer ones for all centrifugal compressors. They also provide products and services like Inlet Guide Vanes, Blow-off valves, and more based on customer requirements.

    What is Maestro Vantage, and how does it work?

    Maestro Vantage is an advanced air compressor control system that optimizes the performance and efficiency of air compressors. It uses real-time data and smart algorithms to monitor and adjust factors like pressure, temperature, and airflow, in order to ensure efficient operation and save energy.

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