Maestro Vantage Air compressor controls
Maestro Vantage Air Compressor Controls
The Maestro Vantage and Maestro Legend are cutting-edge centrifugal compressor control systems that were launched by M/s Cameron Compression Systems in 2010. These systems have advanced control and communication capabilities.
1. Ease of Use
2. Built-in commissioning Wizard
3. Configurable rather than programmable
4. Windows look and feel
5. Optimal air compressor control techniques
6. Only OEM panel line including MCM
7. Optimize energy efficient operation – lower system pressure set point
8. Selections aiding integration of peripheral equipment
Maestro Vantage Compressor Control Display
Maestro Vantage and Maestro Legend Input / Output (IO) Module
10 digital inputs (24VDC)11 digital outputs (24VDC)13 analog inputs 4-20 mA signal4 analog outputs 4-20 mA signal10 RTD input – 100 ohm platinumUp to three IO per system
Main Logic Module (MLM)
The Main Logic Module (MLM) serves as the central processing unit for the Maestro Vantage system, orchestrating all operational commands and data handling. It features a robust architecture that supports various inputs and outputs, ensuring seamless integration with peripheral devices. The MLM utilizes advanced algorithms to monitor compressor performance continuously, allowing for real-time adjustments to optimize efficiency. With its user-friendly interface, operators can easily configure settings and access critical operational data, promoting ease of use and minimizing downtime.
User Interface Module (UIM)
The User Interface Module (UIM) is designed to enhance the operator’s interaction with the Maestro Vantage system. It features an intuitive graphical display that provides vital information at a glance, including pressure readings, system alerts, and operational status. The UIM allows for easy navigation through various control settings and parameters, ensuring optimal user experience. Additionally, the module supports multiple languages, making it accessible for operators across different regions. This focus on user-friendly design ensures that operators can efficiently manage compressor operations without extensive training.
Maestro Vantage Compressor Control panel Product Features
Advanced network communications
Built-in Modbus RTU protocol
Controller configuration transfer
Data logging
Ease of Use
Easy to use Graphical Display
Built-in configuration Wizard
Operator functions are similar to legacy Cameron products.
Customizable using simple configuration utilities
Selectable control modes
5 Loop technology ensures maximum efficiency and energy savings.
4 Loop enables precise discharge pressure control considering surge control line, including pressure gauges and an unloader valve for better performance.
Auxiliary control loops for miscellaneous purposes & equipment control like cooling water, lubrication system, compressor inlet pressure control
Expandable Input / Output Instrumentation count
Up to three IO modules
Energy savings
MCM (Multiple Compressor Management) system provides multiple compressor coordination for efficient and reliable operation.
The 5-loop pressure control lets you operate the compressor efficiently at lower pressures by adjusting the inlet valve to maintain system pressure.
E-mail Alerts Send e-mail message on compressor alarm or trip event
Web-server Remote Operation – An extension of a standard Web-server function Allows start/stop, load/unload, operator level set point changes
Auxiliary Control Loop Software Provides additional generic PID loop. It can be used for water valve control, cooler fans, etc.
MCM (Multiple Compressor Management)Provides multiple compressors to work as one air system
Operation Scheduler Programs date and time of operational changes
Programmable thermostat function
Auto Start / Stop. The compressors will start automatically based on a settable system pressure threshold.
Maestro Vantage Control system Basic Platform
Windows CE based microprocessor
10″ 640×480 color LCD
Inputs: 10 digital (24VDC), 13 analog (4-20mA), 10 RTD inputs (100 ohm platinum)Outputs: 11 digital (24VDC), 4 analog (4-20mA)Motor Current: Built-in current transmitter
Current Rating: 0-5AAC
Voltage Rating: 0-30VAC
maxEnclosure: NEMA 4 / IP55 (outdoor watertight & dustproof)
Input Voltage: 120 VAC
Input Voltage Range: 90-260 VAC
Rated Frequency Range 50-60Hz
Internal Power Supply: 24VDC
Power Consumption: 150W
Temperature Operating Range: 32˚F – 122˚F (0˚C – 50˚C)
Temperature Storage Limits: -10˚F – 140˚F (-23˚C – 60˚C)
Humidity Operating Range: 92.5% Relative Humidity
Safety Approvals: UL, CSA and CE
Maestro Vantage Controller Software Options
Auto start/stop
Constant Pressure
Performance log
Sequencer
Maestro Control Hardware Options
Additional IO module
Control panel cooler
NEMA 4X, IP66 enclosure
Purge Z valve
Audible/visual alarm annunciation
On/off dry contacts
Control panel cooler
Purge Z valve
Communications
MODBUS protocol interface (RS-485 serial port)
CANbus inter-module communication
Maestro Vantage OEM Operator Interface
Maestro Vantage Compressor Control Performance control Screen
10″ Color display with two color usage
Multiple languages for global destinations
Local/remote selection keys
Auto/unload selection keys
Acknowledge and reset buttons
Numeric and operational direction keys
Extended Operations and Functional Options
Inlet Pressure control
Condensate valve control
Oil heater interlock and control
Motor bearing / stator temp monitoring
Additional vibration and RTD channels
Differential oil pressure across oil filter
Oil level switch
Panel purge switch
Common alarm/trip dry contacts
Temperature-compensated flow
Surge detection and count
Auto surge test
Two process control functionality
Turbine drivers interface
Control Panel Monitoring Functions
Maestro Control Methods for compressed air systems:
5-loop constant pressure with selectable autoload/unload enable
5-loop auto dual control and Modulating control
Configurable monitoring and control points
Constant mass flow
4-loop constant pressure control (selectable)4-loop auto dual control (selectable)
Upgrade & Retrofit Options for Maestro Vantage centrifugal compressor control
Turbo Airtech is able to supply, program and repair these controllers on site. Turbo Airtech offers a variety of spare parts, like power modules and LED backlights for repairs. Additionally, an instruction manual is provided to ensure seamless implementation. We can also provide newer Maestro Universal, Maestro PLC and Maestro Series 7 controllers with OEM level support. Turbo Airtech offers retrofit kits to upgrade old compressor control systems to newer ones for all centrifugal compressors. They also provide products and services like Inlet Guide Vanes, Blow-off valves, and more based on customer requirements.
What is Maestro Vantage, and how does it work?
Maestro Vantage Control is an advanced air compressor control system that optimizes the performance and efficiency of air compressors. It uses real-time data and smart algorithms to monitor and adjust factors like pressure, temperature, and airflow, in order to ensure efficient operation and save energy.
Contact Parts Sales
For inquiries regarding Maestro Vantage control components, including heavy duty pneumatic air pressure switches or replacement parts, please reach out to our Parts Sales team. We can assist you in finding the correct pressure switch to ensure your system maintains the desired tank pressure between two preset values, measured in psi. Our knowledgeable staff is ready to provide you with detailed specifications and a quote tailored to your requirements. Don’t hesitate to contact us for the best support in maintaining your Maestro Vantage control systems, including pressure switch components.
